Theon has a well-planned infrastructure with dedicated and segregated blocks for General, Pencillins (ß-lactam) lock in form of oral dosages – tablets, capsules & Dry Syrups augmented by world class facility for Carbepenems and Cephalosporins for Dry Powder Injectables.
Production Block A – General Oral Solid Dosage forms – Tablets & Capsules
It has installed semi automatic capsule filling and polishing machine, tablet compression machine of Cadmach and Cip, a bi-layered compression machine of Cadmach, along with the other allied equipments. It also has three packing lines consisting of 2 blister machines of Elmach, 2 Alu-Alu machines of Precision Gears and satellite strip machine of Satellite Engineers. Fully automated 48 inches coating pan of Prism Pharma apart from a manual 36 inches coating pan of Anchor Mark also form its part. The judicious selection and orientation of equipments and machinery are capable of offering exhaustive range of oral solid dosage forms i.e. tablets (of any shape, size and types) and filled hard gelatin capsules (of various size).
 |  |
Production Block B – ß-lactam products (penicillins) in tablets & capsules dosage form
Especially designed for critical RH products with cold storage rooms specially dedicated for storing and dispensing of Potassium Clavulanate, critical environmental condition is maintained in tablet manufacturing section. AHU’s operational conditions are always maintained to handle season variability. Capsules filling section is configured with equipments like high capacity compactor, blenders (double cone and octagonal) & fully automatic AF-40 T & AF-90 T capsule filling machines.
Production Block C – Cephalosporins in oral solid dosage & dry syrups
Cephalosporins in oral solid dosage & dry syrups. Tablet manufacturing section with double cone blender, oven drier, 38 & 27 Stn Cadmach Compression M/c, 48″ auto coater and stirrer constitute the array of equipments to produce coated and uncoated tablets. Packing section is configured with two packing lines supported by Hi-speed Rapid Pack Alu-Alu and satellite strip packing machine. Versatile high speed dry syrup line consists of bottle de-cartoning system, vacuumised bottle cleaning machine, high speed powder 24 funnel head bottle filling machine, 6 head plastic screw capping machine and induction sealing machine. We have change parts to fill and pack the dry syrups in HDPE (30 ml and 60 ml) and glass bottles sticker labeling machine with online ink jet printer machine offers aesthetic packing.
Production Block D – Dry Powder Injectable
Dry Powder Injectable Block is designed as per the International Standards covering entire range of Cephalosporins, Carbapenems, Penicillins including Pot. Clavulanate combinations along with automatic vial washing, sterilizing & depyrogenating (Tunnel Systems), filling, stoppering, sealing, sticker labeling with auto cartoner. All the machines are maintained under Grade A/Class 100 Area, supported by ” Restricted Access Barrier System” (RABS). All critical operations are monitored through online CCTV & touch free equipments. Facility is equipped with EU-14 Grade HEPA Filters with 99.999% efficiency and WFI with latest technologies & controls to meet USP/IP/ BP/EP/JP Grade of PW/WFI.
0 comments:
Post a Comment